The Complete Guide to Gas Pressure Test Inspections

Don’t let sneaky leaks blow past you

A man cooking on a gas stove
Photo: miniseries / E+ / Getty Images
A man cooking on a gas stove
Photo: miniseries / E+ / Getty Images
Highlights
  • Gas pressure test inspections check your gas line’s condition.

  • Dropping pressure indicates leaks or other gas line issues.

  • Inspections should take place before connecting a line to a fuel source.

  • Hydraulic and pneumatic are the main types of gas pressure test inspections.

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Cooking dinner, enjoying a hot shower, and keeping warm on cold winter days—these are all times you’ll be thankful to have efficient gas lines if you have them. To keep you and your home safe and meet your local laws and codes for gas systems, it’s important to have your gas lines inspected regularly with gas pressure tests. Learn more about gas pressure test inspections, the issues they can reveal, and the steps professional inspectors can take to perform them.

What Is Gas Pressure Testing?

Gas pressure test inspections are a process used to ensure the condition and integrity of a gas line. Certified professionals, such as HVAC professionals, employ pressure on the gas line to ensure that the pipes, joints, fittings, and other important components are functioning properly. 

These gas pressure tests are generally performed before the line is hooked up to a gas source with the intention of eliminating the risk of gas leaks and piping system explosions beforehand. They ensure your gas pressure system’s safety and reliability and that it meets any relevant local standards. If the plumber or HVAC worker finds an issue, you’ll have to start looking at line repair or replacement costs.

Types of Gas Pressure Testing

A professional checking the gas pressure
Photo: ronstik / iStock / Getty Images Plus / Getty Images

There are several testing methods for gas pressure, but the two main categories are hydraulic and pneumatic.

Hydraulic

A hydraulic gas pressure test, also called a hydrostatic test, measures the strength of a system and checks for leaks by filling the system with fluid, which is generally plain or dyed water. Then, professionals apply pressure to the gas line, shut off the supply, and look for pressure loss.

Pneumatic

Pneumatic tests work similarly to hydraulic tests, but they use gas instead of fluid. Professionals generally use air, nitrogen, or helium to pressure a gas line to mimic high pressure at the system’s maximum capacity. 

What Do Gas Pressure Test Inspections Include?

When you hire a professional HVAC technician near you to perform a gas pressure test inspection, they will start with a complete walkthrough of the line or system before the test. They expose and assess all joints in the system and isolate parts of the system that aren’t included in the test.

The main part of the inspection involves monitoring the system during the pressure test and ensuring that it maintains the PSI (pounds per square inch) standard over a specified period according to local law and code, which can range from 10 minutes to 24 hours. The exact PSI requirements depend on the type of line being inspected and the size of your system.

What Do Gas Pressure Test Inspectors Do?

Your gas pressure test inspector will also complete the following tasks in preparation for and throughout the inspection:

  • Verify the test pressure standards in your home’s location

  • Bleed the system’s air pockets and closing vents

  • Calibrate gauges

  • Factor in environmental conditions like low or high weather temperatures

  • Check all joints and connections for leaks and drain pressure for required repairs

Rest Easy in Your Home

After a gas pressure inspection test, you can rest assured that your gas lines are functioning properly, any repairs have been identified, and that your family is safe and sound with a healthy gas system.

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