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Generally speaking, it is better to cut tile wet when using a fast-moving wet saw to reduce dust and chipping. However, tile can be cut dry when using just about any cutting tool. Dry cutting will result in a bigger mess and may increase the risk of chipping or cracking, but if you’re just making small cuts, dry cutting is a safe and viable option. Cutting dry also means you can apply tile grout sooner, so it’s better for rushed projects.

Grouting hearth tiles is one of the most important steps. It seals the tiles so heat doesn’t transfer under the tiles so easily, which can be dangerous. For this reason, heat-resistant grout is a must. Grout also prevents dust, dirt, and any other material from gathering between your tiles. If this happens and those buildups are flammable, a fire could start between the tiles. 

There are a few different tools you can use to score tiles. Manual tile cutters or tile scribes work well for scoring in straight lines. Tile nippers are one of the best options for scoring because they can make small and irregular cuts that larger tools may not be able to handle.

The process takes two to four days, depending on the size of the area and your experience level. The first day involves assessing and prepping the existing tile, while the second day is for laying the new tile. This may take longer in complex areas. After letting the adhesive dry for 24 hours, grouting and sealing can be completed on day three. For larger projects or intricate tile patterns, expect the timeline to stretch a bit longer. Also, proper drying time between steps is essential for long-lasting results, which extends the project’s time.