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Last update on May 07, 2026

Pole Barn Builders questions, answered by experts

You can use a variety of wood to build a barn door, but the most common options include 1-by boards and 2-by boards for the backing and the decorative boards on the front of the door. Softwoods like pine will save you some money and should hold up well, while hardwoods like maple and oak will stand up to more wear and tear. You could also build the backer out of plywood to minimize the cuts you need to make. Whatever you decide on, make sure the width of the wood is compatible with the mounting brackets you buy.

Rather than using a common two-by-four piece of wood for a rafter, you probably will use two-by-six, two-by-eight, two-by-ten, or even two-by-twelve boards. Wider lumber is typically a better choice in a larger building as it provides more sturdiness. Some installers may use wider lumber for rafters near the edges of the roof, where the greatest stress occurs, and save money with narrower lumber toward the middle.

The lifespan of a barn is typically 40 to 60 years, but with skillful construction and proper maintenance, it can last up to 100 years. The actual lifespan depends on several factors, including the barn type, materials, usage, and climate. For example, the posts of a pole barn should last 50 years or longer, but if the structure is used for livestock in a rainy climate, it may rot within the first decade. Custom designs with high-end materials tend to last the longest. To get the best estimate for your barn's lifespan, you should consider its material type and intended use.

Adding an extension or addition to your home costs more than a loft conversion in all but the rarest cases where the home's structural integrity is lacking. Because a home addition requires a new foundation section or significant structural upgrades to handle a cantilevered portion, the cost compared to almost any loft conversion is significantly greater for the same square footage.

Common pitfalls include underestimating the cost of site preparation, overlooking permit and utility fees, and not setting aside funds for unexpected changes. Change orders during construction can disrupt your budget. It’s best to plan a detailed budget, obtain multiple quotes, and include a 10% to 15% contingency fund for unexpected expenses.