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Drywall questions, answered by experts

This depends on how much plaster is applied and in how many layers, but a decent estimate is around 150 square feet. If you are applying only two coats on a small wall, there is a chance you may only need one or two gallons for the entire project. If you are plastering a large living room wall with high ceilings, using one of the more involved techniques–like Scagliola–that requires several coats, expect the project materials costs to add up quickly. 

It’s not a good idea to plaster over broken plaster (unless by broken you’re referring to cracked, in which case that’s perfectly fine). However, broken plaster can be a sign of a larger underlying issue like foundation damage or severe damage to the lath holding up the plaster, so it’s worth investigating before you simply plaster on top of the damage.

The time it takes for thinset to dry is determined by your room’s ambient temperature and humidity levels. Assuming the average humidity level is around 40% with an average temperature of 70 degrees Fahrenheit, thinset can dry within 48 hours. Lower temperatures and higher humidity can extend the curing process beyond 72 hours, while high heat and zero humidity can shorten the curing process. However, thinset can crack if it dries too fast.

When used correctly, drywall patch kits can work well. However, there are limitations. Specifically, these kits can only cover holes up to 5 inches in diameter. For anything larger than that, you’ll need to cut out the affected section of drywall and replace it with a new piece. That’s a far more complicated process that involves buying the right type of drywall, finding the wall studs, cutting into your wall, and screwing the replacement drywall in place.

Yes, a fan can help drywall mud dry faster by improving air circulation and reducing humidity in the room. Drywall mud dries through evaporation, so increasing airflow speeds up this process. However, you should position the fan to blow across the room rather than directly on the wet mud. This helps prevent drying too quickly, which can cause cracking. You should also use a dehumidifier if high humidity is an issue.