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There is no way to cut drywall without making dust, but you can reduce the amount of dust and especially the dangerous airborne particles by using manual cutting tools. Using a utility knife to score and snap your drywall will minimize dust production, and a jab saw for cutting cutouts for boxes and fixtures will generate almost no airborne dust. Even if you use these methods, you should still wear a respirator and safety goggles to avoid damage to your lungs and eyes.

You can plaster over regular drywall, but it's essential to prepare the surface properly. Before plastering, the drywall should be clean, free of dust, and any loose or peeling paint should be removed. Applying a primer specifically designed for plastering can improve adhesion. Some professionals recommend applying a base coat of plaster or joint compound to create a better surface for the plaster to adhere to. Proper preparation ensures a smooth and durable plaster finish over regular drywall.

While you can put new drywall over old drywall, it’s not always the best option. In some cases, drywalling over drywall can make it harder to find wires and pipes behind your walls and conceal more serious problems with your walls. It can also make the room smaller. On the plus side, putting drywall over drywall can improve soundproofing and insulation. Plus, it’s often less expensive than tearing down and adding new drywall.

Knowing what causes drywall damage can help stop it before it starts. Here are some of the most common causes of drywall damage: 

• Water damage from roof leaks or leaky pipes. 

• Small holes caused by doorknobs, minor accidents, and rodent infestations. 

• Wall dents stemming from moving furniture and minor accidents. 

• Wall cracks that form from a settling foundation or seismic activity. 

• Nail pops from nails and screws in the walls. 

• Large holes that are caused by accidents with heavy objects, children and pets, or sporting equipment.