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No, you don’t need to remove the old grout before installing new tile over existing tile. In fact, the old grout helps fill in gaps between tiles, creating a more even surface for the new layer. However, it's important to ensure that the grout is clean, solid, and free of cracks or crumbling areas. Damaged grout should be repaired or replaced before proceeding. Cleaning the surface thoroughly and filling any low spots will help the new adhesive bond properly and ensure a smooth, stable installation.

You can lay tile directly on a plywood countertop, but if it’s a high-traffic surface in a kitchen, it’s better to add a moisture-resistant base. Plywood is susceptible to moisture, so if dampness seeps through from the surface around the sink or where you prep food, it can cause the plywood to warp, leading to grout damage, cracked tiles, or mold growth under the surface. 

When choosing between porcelain and ceramic tile, the best option depends on your specific needs, budget, and project application. Porcelain tile is generally more durable, denser, and harder than ceramic, making it a good choice for busy, high-traffic areas. It also offers superior moisture resistance, making it ideal for moisture-retaining spaces. However, porcelain is typically more expensive, and its hardness can make it brittle, potentially causing it to crack if a heavy object is dropped on it. In contrast, ceramic tile is a more budget-friendly option with lower material and installation costs. It is softer and easier to work with, making it a great choice for DIY projects. While not as durable as porcelain, ceramic is still a quality material suitable for many home applications, particularly small, decorative projects.

Granite countertops cost an average of $3,250 compared to $2,250 for tile countertops. Granite is also harder to DIY than tile, given its weight and bulk, which increases the overall labor cost of installation. Over time, both types of countertops may need sealing to remain resistant to water, heat, and other common kitchen elements.