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This depends on how much plaster is applied and in how many layers, but a decent estimate is around 150 square feet. If you are applying only two coats on a small wall, there is a chance you may only need one or two gallons for the entire project. If you are plastering a large living room wall with high ceilings, using one of the more involved techniques–like Scagliola–that requires several coats, expect the project materials costs to add up quickly. 

Yes, any parts of drywall that are wet or overly moist will need to be replaced. Drywall is intended to be dry (it’s in the name, after all.), as excess moisture can lead to mold and mildew and eventually corrode your home’s foundational building pieces. Do regular inspections in your home to make sure all your plumbing is intact and in good condition—this will go a long way toward preventing leaks.

You can technically just paint over hairline cracks in plaster since these cracks are often harmless, but this will mostly be a waste of paint. Paint will only hide the hairline crack for a few months before it shows up again. The best solution is to repair the crack with flexible filler or joint compound before repainting.

Yes, it is possible to rewire a house without removing the drywall, but this doesn’t work in all homes. You can pull out old wires and insert new ones if you have access to the wiring system via the ceiling or through a crawl space. Some pros can also use a magnetic kit to fish the old wire out of the wall through a hole cavity and install the new wires. Just keep in mind that doing this is less stable than removing drywall, as you won’t be able to staple the wires into the framing.