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There is no way to cut drywall without making dust, but you can reduce the amount of dust and especially the dangerous airborne particles by using manual cutting tools. Using a utility knife to score and snap your drywall will minimize dust production, and a jab saw for cutting cutouts for boxes and fixtures will generate almost no airborne dust. Even if you use these methods, you should still wear a respirator and safety goggles to avoid damage to your lungs and eyes.

Certain drywall textures, like sand and sometimes popcorn, can be smoothed by applying skim coats, sanding the walls, or chipping away the texture. However, it’s worth considering removing the texture and starting with a blank canvas. Smoothing textured walls requires a lot of sandpaper and elbow grease and can take longer than just outright removing the texture.

Yes, you can install drywall over plaster, but there are important factors to consider. While it can create a smooth, flat surface, it is often not the best approach. Installing drywall over plaster will increase the wall's thickness, which can cause issues with existing window and door frames that may no longer fit. You might also need to adjust power outlets to keep them accessible. A better, though more expensive, option is to remove the old plaster and lath entirely before installing new drywall. Drywalling directly over plaster seals in the old material, and if any problems arise later, you will need to remove both layers down to the structural beams for repairs. Given the potential complications, this job is best handled by professionals.

Popular wall textures include orange peel, knockdown, spray sand, and smooth finishes. Orange peel and knockdown are particularly common choices for drywall as they are simple and cost-effective. Orange peel texture has a lightly bumpy surface resembling the skin of an orange, while knockdown (sometimes called knockout) looks like a stucco finish with flattened high spots. In contrast, popcorn texture has fallen out of fashion, partly due to its past association with asbestos and a shift toward more restrained interior design styles.