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Last update on December 15, 2025

Welding questions, answered by experts

Since water heaters are primarily made of metal, they’re commonly accepted by scrap yards and collectors. Don’t expect to fetch a high price, though—water heaters are mostly steel and aluminum, which aren’t high-value metals. Some components are made of more valuable metals, like brass and copper, but they’re a small portion of the heater and won’t affect the price much.

The average cost for a welding project is about $300, with typical costs ranging from $125 to $490. However, prices can be as low as $125 for very small jobs or exceed $1,200 for large or complex projects. Welders typically charge an hourly rate between $65 and $150, depending on their experience, and many charge a minimum fee to cover overhead and travel expenses. The total cost is influenced by several factors, including labor, the cost of materials like metal rods and shielding gas, the type of metal being welded, the project's size and complexity, and your geographic location. For a precise quote, it's best to ask a local welder for an estimate based on your specific project.

Cutting round ductwork requires precision and the right tools. A duct cutter, specifically designed for circular ducts, is ideal. First, mark the cutting line on the duct using a measuring tape and pencil. Then, position the duct cutter's blade on the marked line. Apply steady pressure, rotating the cutter around the duct. The sharp blade creates a clean, precise cut. Alternatively, a reciprocating saw with a metal-cutting blade can be used for larger round ducts. Ensure the duct is securely held in place while making the cut to prevent slips and maintain accuracy.

Some welding projects, such as repairing pipes or fences, require travel, whereas others, like furniture repair, do not necessarily require the welder to come to you. Travel and overhead factor into the overall cost of your welding project. Some of the most common welding projects include:

  • Metal furniture repair: $35–$100

  • Pipe repair: $200–$1,000

  • Small gates: $550–$750

  • Fencing: $1,200–$1,800

  • Fabricated sheet metal welding: $750–$2,500

To maintain custom or fabricated metal structures and extend their lifespan and appearance, perform regular cleaning, apply rust prevention treatments, and use protective coatings.