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You can use a variety of wood to build a barn door, but the most common options include 1-by boards and 2-by boards for the backing and the decorative boards on the front of the door. Softwoods like pine will save you some money and should hold up well, while hardwoods like maple and oak will stand up to more wear and tear. You could also build the backer out of plywood to minimize the cuts you need to make. Whatever you decide on, make sure the width of the wood is compatible with the mounting brackets you buy.

The best material for door sills depends on durability, aesthetics, and budget. Standard options include wood, metal, and stone. Wood offers a classic look but may require more maintenance. Metal sills, like aluminum or stainless steel, boast durability and resistance to corrosion, making them suitable for modern designs. Stone sills, such as granite or marble, provide elegance and longevity but are more expensive. Ultimately, the choice depends on personal preference and practical considerations.

While not strictly required, it is highly recommended to shim both sides of a door. Shimming both sides allows you to make minor adjustments for wall framing that isn't perfectly plumb, ensuring the door is level and hangs evenly. This practice helps the door swing open and close smoothly, reduces the chances of the frame warping, and can be used to center the door within the wall opening. If you are working alone, you may find it easier to remove the door slab to lighten the weight while supporting the frame and inserting the shims. With two people, the process is generally faster and easier, whether the slab is left in place or not.

Though you can remove your interior door and paint it on a flat surface, doing so can be more time-consuming and labor-intensive. The easiest way to paint an interior door is by simply leaving it on its hinges and then painting both sides of the door all at once. That way, you can avoid having to reinstall the door, you don’t have to find a project site to paint it, and you get a faster dry time.