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A concrete overlay on an existing slab can range from 1/4 of an inch to 2 inches thick, though a minimum of 2 inches is often recommended to ensure stability and quality. The ideal thickness depends on the condition of the existing concrete and the depth of any planned designs or imprints. Before applying the overlay, it's important to repair and clean the surface, then apply a primer. For specialized work like a stamped concrete overlay, hiring an experienced contractor is recommended to determine the correct thickness and ensure the new layer isn't too high or heavy. For context, most standard concrete slabs are between 4 and 6 inches thick.

The best solution to fix a foundation crack in your basement floor depends on the underlying cause. If you just have hairline cracks from settlements that are no longer growing, the best option is to seal them with a crack sealant. If the cracks continue to grow, one edge rises above the other, or there are signs that water is getting in through the crack, a professional repair will be necessary. Depending on the root cause, your professional may employ foundation underpinning or some other type of stabilization, seal the cracks, or install a drainage system.

You can dry pour concrete over existing concrete, but it’s best to use wet pour concrete instead. Dry pour concrete is easier to apply, but in order for new concrete to adhere to old concrete, it needs the right mixture for slow, uniform curing. Additionally, dry pour concrete is less durable and less resistant to cracking and concrete sinking, so dry pouring over an existing slab may result in surface imperfections appearing prematurely.

You'll find a slurry of natural and synthetic polymers, rubbers, epoxies, and resins used to bond old concrete to new concrete. The right bonding agent depends on the method of concrete pouring you choose and whether you're adhering concrete over concrete or concrete over sand and gravel. Some concrete resurfacing mixtures contain bonding chemicals as well.