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You can use a variety of wood to build a barn door, but the most common options include 1-by boards and 2-by boards for the backing and the decorative boards on the front of the door. Softwoods like pine will save you some money and should hold up well, while hardwoods like maple and oak will stand up to more wear and tear. You could also build the backer out of plywood to minimize the cuts you need to make. Whatever you decide on, make sure the width of the wood is compatible with the mounting brackets you buy.

You can attach the hinges to either the door or the frame first, depending on your preference. The order will not affect how the door hangs or the ease of installation. However, we recommend starting with the top hinge over the bottom one for stability, as it’s much easier to support the door from below while you install the top hinge. It will also be easier to pull the door outward from the hinges as it hangs from the top than it would be to push the door toward the hinges, as there’s less clearance on the lock side.

Interior door thresholds are usually attached using finish nails, and some contractors will also use construction adhesive under the threshold to hold it in place. Exterior door thresholds are more commonly screwed to prevent them from pulling up when people step on the raised edge on the outside of the door. Exterior doors also include caulk sealant on the inside to prevent water and air from seeping through.

Yes, barn doors can be too heavy, although the limitation is usually imposed by the mounting hardware you buy and not your home’s framing, unless you’re building an unusually wide door. To keep the weight down, you can opt for 1-by material rather than 2-by material, and choose a softwood like pine rather than a hardwood like maple or oak. Check the weight limits on your mounting hardware, and always attach your door track to studs rather than to drywall anchors.