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Welding questions, answered by experts

Welding is the process of using extreme heat—and, sometimes, pressure—to attach two pieces of metal. In contrast, metal fabrication is a more involved process that can include welding, sheet metal work, bending, and other forms of metal manipulation. Metal fabrication is a large-scale project that may or may not involve welding, while welding is more often a step in larger fabrication projects.

Welders use a variety of methods in their trade. Different types of welding are better suited for different purposes and contexts. For example, stick welding is a versatile form suitable for most metals and alloys. The most common types of welding include:

  • Stick welding: $100–$1,000

  • Metal Inert Gas (MIG) welding: $250 and up

  • Tungsten Inert Gas (TIG) welding: $250 and up

  • Gas welding: $150 and up

  • Forge welding: $15–$25 per hour

There are a few things you can ask welders before you hire them to get an idea of their experience and ability levels:

  • Are you licensed and certified?

  • How long have you been in the welding business?

  • Do you commonly do the type of welding I need?

  • Do you offer any kind of warranty for your work?

  • Do you charge by the hour or by the project?

  • How long do you expect my welding project to take?

  • What steps do you take to minimize errors in your work?

Sawing your hot tub into more manageable chunks so it can be lifted easily into a truck takes several hours. Generally, 2.5 hours for smaller hot tubs and around 4 hours for larger ones with the help of one to two people. If money isn't a concern and you want to skip the physical labor, you can hire a pro to get the job done.

Cutting rectangular ductwork requires careful measurements and the right technique. Use a measuring tape and pencil to mark the cutting lines accurately. Tin snips are excellent for straight cuts on smaller ducts. For more extensive or thicker rectangular ducts, a reciprocating saw with a metal-cutting blade is effective. 

Ensure the duct is well-supported and secure while cutting to prevent wobbling and maintain precision. After cutting, use a metal file to smooth any sharp edges, ensuring safety during installation. 

The Kingston, TN homeowners’ guide to welding services

From average costs to expert advice, get all the answers you need to get your job done.