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If the hearth ends against a wall, you can use a tile cutter as you normally would. However, if the edge of your hearth ends with no surface pressing against it,you may want to look into rounded tiles. These give a smooth edge to your hearth and make sure cut edges aren’t visible. You can also see if the tile you have has pieces that have been glazed or rounded on one edge. You’d then cut the tile and place it normally, with the cut edge facing inward. 

No, you don’t need to remove the old grout before installing new tile over existing tile. In fact, the old grout helps fill in gaps between tiles, creating a more even surface for the new layer. However, it's important to ensure that the grout is clean, solid, and free of cracks or crumbling areas. Damaged grout should be repaired or replaced before proceeding. Cleaning the surface thoroughly and filling any low spots will help the new adhesive bond properly and ensure a smooth, stable installation.

Bathrooms are naturally moisture-rich environments, so choose a durable, water-resistant tile for your tub surround. Porcelain and ceramic are two popular options that are also quite affordable. Glass is another good option that’s also low-maintenance—you just need a glass cleaner like you would use on the bathroom mirror. Natural stone tile is porous, but it’s still a viable option if you choose it in a glazed version.

The choice of whether to tile or use an acrylic tub surround is up to you and can be based on a number of factors, including aesthetics, cost, waterproofing, ease of cleaning, and maintenance.

Tile is a beautiful, classic bathtub surround choice; while tile installation cost is higher, it’s customizable and offers visual appeal. Tile is also harder to clean and presents waterproofing problems because of grout lines. Acrylic surrounds can be more affordable, don’t require much maintenance, and are easier to clean. However, they aren’t usually as visually appealing and may need to be replaced if they become damaged.