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You should not leave drywall outside, especially overnight or in a wet, humid climate. Exposure to rain and humidity can damage the drywall, weakening its structural integrity and making it susceptible to mold growth. If you must leave drywall outside during a project, be sure to cover it with a tarp or keep it inside a storage shed to protect it. Even drywall intended for exterior projects requires a protective moisture barrier. For best results, store any extra drywall in a dry area away from the elements.

Yes, any parts of drywall that are wet or overly moist will need to be replaced. Drywall is intended to be dry (it’s in the name, after all.), as excess moisture can lead to mold and mildew and eventually corrode your home’s foundational building pieces. Do regular inspections in your home to make sure all your plumbing is intact and in good condition—this will go a long way toward preventing leaks.

In most cases, no, you won’t need a permit to replace drywall. If you’re changing the floorplan of your home by adding or removing walls during the drywall project, then you might need a permit, but replacement or repairs usually doesn’t require a permit. Your drywall professional should be able to confirm whether or not a permit is required for your project. If it is, it’s likely to add between $50 and $150 to your total cost. Keep in mind that you will need permits if you plan to install new electrical wiring or plumbing lines behind your new drywall.

Plaster itself has a higher R-value than drywall. However, there are other considerations surrounding plaster and insulation. As a general rule, it's easier to obtain consistency in insulating value and quality when working with drywall rather than plaster. Plaster walls often don't contain any insulation behind the wall covering by design, and careful evaluation is necessary when choosing to add it.