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The process takes two to four days, depending on the size of the area and your experience level. The first day involves assessing and prepping the existing tile, while the second day is for laying the new tile. This may take longer in complex areas. After letting the adhesive dry for 24 hours, grouting and sealing can be completed on day three. For larger projects or intricate tile patterns, expect the timeline to stretch a bit longer. Also, proper drying time between steps is essential for long-lasting results, which extends the project’s time.

Grouting hearth tiles is one of the most important steps. It seals the tiles so heat doesn’t transfer under the tiles so easily, which can be dangerous. For this reason, heat-resistant grout is a must. Grout also prevents dust, dirt, and any other material from gathering between your tiles. If this happens and those buildups are flammable, a fire could start between the tiles. 

To ensure an even and unbending surface to lay tiles on, you’ll typically need to put a subfloor under a tile floor. Fiber cement backboards are the most common choice, but using plywood is also possible. Don’t neglect this step, or you could risk water damage and grout or tiles prematurely cracking or crumbling, especially in an area with high foot traffic. 

You can lay tile directly on a plywood countertop, but if it’s a high-traffic surface in a kitchen, it’s better to add a moisture-resistant base. Plywood is susceptible to moisture, so if dampness seeps through from the surface around the sink or where you prep food, it can cause the plywood to warp, leading to grout damage, cracked tiles, or mold growth under the surface.