Top-rated welders.

Get matched with top welders in Herndon, VA

Enter your zip and get matched with up to 5 pros

Need a pro for your welding project in Herndon, VA?

Select your specific project to find the pro for you.

Find Welders in Herndon

Avatar for Sunlight Welding LLC
Sunlight Welding LLC
5.0(
5
)

Serving Herndon, VA and surrounding areas

Approved

In business since 2024

Free estimates

Credit card accepted

"There was a mistake in building the rail, but sunlight welding did a fantastic job of fixing the issue and doing right by the customer. Great customer service and a guiding light of how to turn around a situation."
Railing Springfield
Railing Springfield
Railing Springfield
Iron Gate
Response time3 hrs
6 neighbors recently requested a quote
Recommended by100%of homeowners
Avatar for Godspeed LLC
Godspeed LLC
5.0(
9
)

Serving Herndon, VA and surrounding areas

Approved

Super Service Award Winner

In business since 2025

Free estimates

Credit card accepted

"I was completely satisfied with the work done. They came out the same day I contacted them and carefully and completely finished the work. I would highly recommend Jose and his team."
Response time4 hrs
Response rate93%
3 neighbors recently requested a quote
...
Showing 1-10 of 55
Welding questions, answered by experts

Welding is the process of using extreme heat—and, sometimes, pressure—to attach two pieces of metal. In contrast, metal fabrication is a more involved process that can include welding, sheet metal work, bending, and other forms of metal manipulation. Metal fabrication is a large-scale project that may or may not involve welding, while welding is more often a step in larger fabrication projects.

The average cost for a welding project is about $300, with typical costs ranging from $125 to $490. However, prices can be as low as $125 for very small jobs or exceed $1,200 for large or complex projects. Welders typically charge an hourly rate between $65 and $150, depending on their experience, and many charge a minimum fee to cover overhead and travel expenses. The total cost is influenced by several factors, including labor, the cost of materials like metal rods and shielding gas, the type of metal being welded, the project's size and complexity, and your geographic location. For a precise quote, it's best to ask a local welder for an estimate based on your specific project.

The cost to weld aluminum averages about $14 to $22 per pound. The type of metal factors into the overall cost of any welding project due to the cost of the materials and the expertise required to work with it. Some of the most common metals used by welders include:

  • Magnesium alloy: $7–$16 per pound

  • Low-carbon steel: $11–$12 per pound

  • Stainless steel: $13–$15 per pound

  • Copper/brass: $24–$29 per pound

  • Cast iron: $38–$79 per pound

  • Titanium: $60–$85 per pound

Choosing the right metal fabricator for your project begins with research. Find a reputable fabrication company by searching for reputable contractors in your area, and then reviewing photos of their previous work, customer reviews, and photos of the company’s workshop.

Once you’ve narrowed down the list, contact the companies to ask about the types of metal fabrication projects they specialize and inquire about guarantees and warranties on workmanship. You should also ensure the company uses high-quality material, and ask about the schedule and turnaround time for your proposed project.

Cutting rectangular ductwork requires careful measurements and the right technique. Use a measuring tape and pencil to mark the cutting lines accurately. Tin snips are excellent for straight cuts on smaller ducts. For more extensive or thicker rectangular ducts, a reciprocating saw with a metal-cutting blade is effective. 

Ensure the duct is well-supported and secure while cutting to prevent wobbling and maintain precision. After cutting, use a metal file to smooth any sharp edges, ensuring safety during installation. 

The Herndon, VA homeowners’ guide to welding services

From average costs to expert advice, get all the answers you need to get your job done.

What do you need done? We’ll find top pros.
  • 🌱 "Mow a small front yard"
  • 🛠 "Fix a leaking pipe under the sink"
  • 🏠 "Repair shingles on an asphalt roof"