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Glass block mortar is the best choice for glass block window units. It is specifically formulated for glass block window installation. Glass block mortar is usually a mixture of Portland cement, sand, and special chemicals. It is a white mortar that is applicable inside and outside your home. Do not use regular tile mortar because it may not have the binding strength and flexibility required for glass block windows.

Their thickness depends on application, but most glass walls are typically 3/8 to 3/4 of an inch thick. Although it’s not as common, single panes of glass can also be 1 inch thick.

Glass block installation can be relatively expensive due to the range of material costs and the labor time to assemble this type of specialty window. The process proceeds slowly as the glass does not absorb moisture from mortar and silicone caulk takes longer to harden, leaving spacers to hold up the structure until the caulk or mortar begins to cure. Plus, if your current windows have structural issues or damage, you’ll need to repair them before beginning the project, increasing your bottom line. 

Although glass block windows are made of multiple layers of thick glass, they can still break. If an individual block shatters, it can be removed and replaced, but this is a job for a window repair professional. The project is often complex and may require breaking the block further for removal. Do not attempt to handle it yourself, as the broken glass can be dangerously sharp. A professional will have the necessary tools and expertise to replace the broken glass block quickly and safely. Before hiring, confirm that the repair pro has experience with this specific type of window.