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There is no way to cut drywall without making dust, but you can reduce the amount of dust and especially the dangerous airborne particles by using manual cutting tools. Using a utility knife to score and snap your drywall will minimize dust production, and a jab saw for cutting cutouts for boxes and fixtures will generate almost no airborne dust. Even if you use these methods, you should still wear a respirator and safety goggles to avoid damage to your lungs and eyes.

In framing, studs are placed at 16-inch intervals to coincide with the typical spacing of wall materials such as drywall or plywood. This spacing is called "on-center" and is necessary for maintaining structural stability and efficient use of materials. The 16-inch spacing also helps to distribute the weight evenly across the building's structure. For those looking to cut material costs and improve energy efficiency, 24-inch stud spacing can be employed through a method called "advanced framing". This requires careful planning and adherence to local building codes to ensure structural integrity.

Yes, small, superficial cracks are normal as homes settle. Older homes have a higher chance of showing signs of settling through hairline cracks from temperature changes, moisture changes, and soil shifting. However, larger cracks, or discolored cracks from water damage, may signify a bigger problem that requires reparations and preventative measures.

You should stagger drywall sheets to help prevent cracking. The joints between drywall sheets are the weak spots, so if you install drywall with seams aligned, you’ll create weak lines that run across the length of the wall and extend from floor to ceiling. But when you stagger drywall, the solid sections of panels will support the joints. This can prevent seams from cracking or separating due to fluctuating temperature and humidity, vibrations from movement inside the home, and gravity.