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Yes, if there is mold in your drywall mud and you then use it to build walls in your house—or if mold develops in your set drywall, like it can in hot and humid areas—it can lead to illness. Mold in your drywall (or other parts of your home) can make existing respiratory conditions or allergies worse, and the effect can be more intense for those who have existing health issues or compromised immune systems.

Knowing what causes drywall damage can help stop it before it starts. Here are some of the most common causes of drywall damage: 

• Water damage from roof leaks or leaky pipes. 

• Small holes caused by doorknobs, minor accidents, and rodent infestations. 

• Wall dents stemming from moving furniture and minor accidents. 

• Wall cracks that form from a settling foundation or seismic activity. 

• Nail pops from nails and screws in the walls. 

• Large holes that are caused by accidents with heavy objects, children and pets, or sporting equipment.

Drywall mudding can be done in one day if the project is small and the desired effect isn’t too complex. If you need multiple layers of mud, one day may not be realistic. But a single room that requires little more than joint compound on the seams and screws can be done in a day or two.

Depending on the place where the cutting error occurred, you may be able to fix it. Learning how to patch a hole in drywall is challenging, but if you can tape and mud drywall, you can do it. Having said that, patching is time consuming. Early in the installation process, you may find that it’s easier and far less time consuming to just start over with a new sheet of drywall, cutting a new hole in the right spot. You may be able to use part of the incorrectly cut piece elsewhere, so it’s not completely wasted.