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When sanding drywall mud, you’re going to create a very fine dust that may contain silica. Silica dust contains crystalline silica, which can cause long-term illnesses for people who inhale it in significant quantities. Wear a mask while sanding drywall. Then dampen a drywall sponge to wipe the dust off the drywall, helping to reduce the amount of dust that may become airborne.

Yes, you can install drywall over plaster, but there are important factors to consider. While it can create a smooth, flat surface, it is often not the best approach. Installing drywall over plaster will increase the wall's thickness, which can cause issues with existing window and door frames that may no longer fit. You might also need to adjust power outlets to keep them accessible. A better, though more expensive, option is to remove the old plaster and lath entirely before installing new drywall. Drywalling directly over plaster seals in the old material, and if any problems arise later, you will need to remove both layers down to the structural beams for repairs. Given the potential complications, this job is best handled by professionals.

Wet-sanding and dry-sanding each have pros and cons. Dry-sanding is less messy, so it’s a good option if you’re trying to minimize dust (for example, if you’re sanding an occupied home or working with particularly dry or dusty drywall mud). However, dry-sanding is quicker because you don’t have to keep rinsing a sponge or wait for it to dry before painting.

Plaster is denser, harder, and more porous than drywall, so it absorbs moisture differently. This means you’ll often need more prep work, such as thorough sanding, patching, and priming with a high-quality bonding primer. Additionally, you may need more coats of paint to achieve even coverage. While the process takes more time, it helps ensure a durable and professional-looking result.