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Welding questions, answered by experts

The best thing to cut metal pipe is a durable pipe cutter that is made for metal. You may want to measure the diameter of the pipes before purchasing a pipe cutter to ensure it will be able to cut your metal pipes. Opt for a heavy-duty option to cut through metal like steel or cast iron.

Welders use a variety of methods in their trade. Different types of welding are better suited for different purposes and contexts. For example, stick welding is a versatile form suitable for most metals and alloys. The most common types of welding include:

  • Stick welding: $100–$1,000

  • Metal Inert Gas (MIG) welding: $250 and up

  • Tungsten Inert Gas (TIG) welding: $250 and up

  • Gas welding: $150 and up

  • Forge welding: $15–$25 per hour

While a high-speed circular saw will cut through metal, and even cut through multiple sheets at once, the fast-spinning saw blades create a lot of heat. This heat can damage paint and other protective coatings, leading to serious problems like rust over time. The cost to paint a metal roof again to avoid this damage is typically an additional $0.50 to $1 per square foot.

Welding is the process of using extreme heat—and, sometimes, pressure—to attach two pieces of metal. In contrast, metal fabrication is a more involved process that can include welding, sheet metal work, bending, and other forms of metal manipulation. Metal fabrication is a large-scale project that may or may not involve welding, while welding is more often a step in larger fabrication projects.

Your typical household tools will not cut a metal pipe. To cut a metal pipe, you’d need more specialized tools like a pipe cutter or circular saw. Do not attempt to use these tools without taking proper safety precautions and wearing safety gear. It’s usually safer to let a pro cut a metal pipe, especially if you’re not confident in your skills with a heavy-duty saw.

The Ukiah, CA homeowners’ guide to welding services

From average costs to expert advice, get all the answers you need to get your job done.