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Cutting stone comes with a number of safety hazards. First and foremost, if you’re not comfortable with the equipment required to cut stone, including blades and grinders, you could easily injure yourself. The heavy machinery also poses a risk to your ears if you don’t wear proper ear protection; similarly, you need to wear eye protection to keep debris from irritating your eyes.

However, the biggest risk from cutting stone comes from the stone dust. When breathed in, stone dust can be a huge hazard to your lungs. Always wear a face mask when cutting stone to prevent inhaling stone dust, and thoroughly clean the work area when you are finished.

To avoid injury, we recommend hiring a stone-cutting professional, rather than attempting this job yourself.

You should generally drill into the mortar joints when installing shutters on brick. Mortar is softer, which makes drilling easier and puts less strain on your tools. It also lowers the risk of cracking a brick—something that’s a lot harder to fix. Mortar holds fasteners well enough for standard shutters, and if you ever need to patch the holes later, it’s a much simpler job than dealing with damaged brick. Just keep in mind that if your mortar joints are too thin or the hardware calls for brick anchoring, you'll need to check the manufacturer’s recommendations and adjust accordingly.

Yes, it is normal to see some minor hairline cracks in brick or mortar over time, often due to natural foundation settling. However, not all cracks are harmless. You should be concerned and contact a masonry professional for an inspection if you notice cracks that are getting wider or longer, or if new ones keep appearing. Other serious warning signs that can indicate significant structural or foundation damage include large vertical cracks (especially those that widen as they go up), stair-step cracks, L-shaped cracks, and deep horizontal cracks. Factors like temperature changes, moisture, and structural loading can also cause cracks to form or worsen.

If your old bricks are in decent condition and you have the space to store them where they’ll be protected from the elements, keeping old bricks is often worthwhile. You’d spend anywhere from $70 to a few hundred dollars to have them removed from your property, in which case you won’t be able to use them for future projects. Holding on to old bricks in good condition means you can use them later for other DIY projects, potentially saving yourself some money on disposal and new materials down the road.