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A layer of exposed aggregate concrete should be 1 to 2 inches thick if you’re installing it on top of existing concrete. If you’re pouring a new slab with the finish, slab thickness will depend on the application. Exposed aggregate concrete driveways should be 4 to 6 inches thick in most cases or 8 to 12 inches for commercial vehicles. Sidewalks, patios, and walkways should be 4 inches thick.

Visible cracks, scaling, flaking, and uneven surfaces indicate a bad concrete job. Additional signs vary depending on the project. You may notice poor drainage or even exposed rebar. Quality issues result from using the wrong concrete, rushing the work, or inexperienced workers completing the job.

No, wet concrete will not bond to dry concrete without an additional bonding agent. The common alternative is adding a sand or gravel layer under a concrete slab to enhance bonding and create a stable foundation. The right choice depends on the height and thickness of your two slabs, local laws, and the use of the specific concrete slab.

Concrete resurfacing and concrete overlay are terms often used interchangeably to describe the process of applying a new, thin layer of pre-blended concrete over an existing slab. This process enhances the durability and appearance of the concrete, giving it a fresh look without the high cost of a full replacement. The new layer is typically between 1/4-inch and 1-inch thick, significantly less than the 4 inches required for a new slab, and can be stamped, colored, or textured for a custom finish.

While the terms are often considered the same, their meaning can sometimes vary by contractor. Some may use "overlay" to describe a thicker application that adds structural integrity, while "resurfacing" might refer to a thinner layer intended for cosmetic upgrades. Other common names for this process include concrete restoration, concrete refinishing, and concrete rejuvenation.