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Continuous hinges are some of the sturdiest hinges available, which makes sense, given that they provide support along the entire side of the door. These hinges are often used for heavy commercial doors, but are impractically expensive and unnecessary for residential use. Among the hinges commonly used in homes, the ball-bearing hinge is the strongest, and it reduces friction to help heavy doors open more smoothly.

A slab door is a standalone door without a frame or hardware. A prehung door is a complete set that includes the door, frame, hinges, and sometimes the doorknob and lockset.

In most cases, a prehung door is the better and easier option to install, especially for DIY projects or exterior applications, as they often come pre-weatherproofed. They require fewer tools and less experience to install properly. Although prehung doors are heavier and have a higher upfront cost, the investment is often worthwhile for a complete upgrade that includes a new frame.

A slab door may be a better choice if you are on a tight budget, have a custom-sized wall opening, or only need to replace the door while keeping the existing frame. While the initial cost is lower, you will need to purchase all the hardware separately and do more DIY work to hang it, which may not result in significant time or money savings.

You can often fit a new door slab into an old frame as long as the frame’s in decent shape. The frame needs to be solid, square, and free of warping or rot. The new door has to match the old one in width, height, and thickness, and the hinge and knob placements need to line up or be adjusted carefully. However, if your frame is damaged, swapping just the door won’t cut it. In that case, replacing the entire unit would be the best move for a smooth, secure installation.

To build a standard size, six-panel door yourself, you’ll need four 2-foot by 6-foot boards, one 2-foot by 8-foot or 2-foot by 10-foot board, and a sheet of 3/4-inch, paint-grade plywood. The 2-foot by 6-foot boards will serve as your stiles, top rail, and horizontal and vertical mullions, and the wider board will serve as the bottom rail, which is usually wider than the other horizontal pieces. The plywood will serve as the panels, but you’ll need around five 1-foot by 6-foot boards to make your own panels if you want to stain the door rather than paint it.