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Welding questions, answered by experts

Professional metal fabricators typically charge around $70 per hour, but the total cost of your project will depend on several factors. The largest cost drivers are the size, complexity, and design of the project, as well as the price and type of metal used. A good way to estimate the total cost is to multiply the cost of raw materials by four; typically, one-quarter of the total goes toward materials and three-quarters toward labor. Your geographic location can also influence costs, as labor and material prices vary by region.

Some welding projects, such as repairing pipes or fences, require travel, whereas others, like furniture repair, do not necessarily require the welder to come to you. Travel and overhead factor into the overall cost of your welding project. Some of the most common welding projects include:

  • Metal furniture repair: $35–$100

  • Pipe repair: $200–$1,000

  • Small gates: $550–$750

  • Fencing: $1,200–$1,800

  • Fabricated sheet metal welding: $750–$2,500

This all depends on the tools you have on hand and whether you’re trying to cut a straight line or shapes. 

The best tool to use for straight lines is either a circular saw or table saw. When cutting shapes, a jigsaw will be the easiest and most precise tool to use. 

While a high-speed circular saw will cut through metal, and even cut through multiple sheets at once, the fast-spinning saw blades create a lot of heat. This heat can damage paint and other protective coatings, leading to serious problems like rust over time. The cost to paint a metal roof again to avoid this damage is typically an additional $0.50 to $1 per square foot.

Sawing your hot tub into more manageable chunks so it can be lifted easily into a truck takes several hours. Generally, 2.5 hours for smaller hot tubs and around 4 hours for larger ones with the help of one to two people. If money isn't a concern and you want to skip the physical labor, you can hire a pro to get the job done.

The Concord, MI homeowners’ guide to welding services

From average costs to expert advice, get all the answers you need to get your job done.