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There is no way to cut drywall without making dust, but you can reduce the amount of dust and especially the dangerous airborne particles by using manual cutting tools. Using a utility knife to score and snap your drywall will minimize dust production, and a jab saw for cutting cutouts for boxes and fixtures will generate almost no airborne dust. Even if you use these methods, you should still wear a respirator and safety goggles to avoid damage to your lungs and eyes.

Yes, you can speed up the time it takes for plaster to dry, but it's important to do so carefully to avoid issues like cracking or crumbling. Proper ventilation is key; open a window or use a fan to circulate air in the room. Heat can also accelerate drying, but be cautious, as too much heat can cause the plaster to dry too quickly and crack. Check the plaster's packaging for the recommended drying temperature and set the room's thermostat accordingly. While managing humidity is important, avoid using a dehumidifier, which can remove moisture too aggressively and result in crumbly plaster.

Plaster itself has a higher R-value than drywall. However, there are other considerations surrounding plaster and insulation. As a general rule, it's easier to obtain consistency in insulating value and quality when working with drywall rather than plaster. Plaster walls often don't contain any insulation behind the wall covering by design, and careful evaluation is necessary when choosing to add it.

This depends on how much plaster is applied and in how many layers, but a decent estimate is around 150 square feet. If you are applying only two coats on a small wall, there is a chance you may only need one or two gallons for the entire project. If you are plastering a large living room wall with high ceilings, using one of the more involved techniques–like Scagliola–that requires several coats, expect the project materials costs to add up quickly.