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Continuous hinges are some of the sturdiest hinges available, which makes sense, given that they provide support along the entire side of the door. These hinges are often used for heavy commercial doors, but are impractically expensive and unnecessary for residential use. Among the hinges commonly used in homes, the ball-bearing hinge is the strongest, and it reduces friction to help heavy doors open more smoothly.

To build a standard size, six-panel door yourself, you’ll need four 2-foot by 6-foot boards, one 2-foot by 8-foot or 2-foot by 10-foot board, and a sheet of 3/4-inch, paint-grade plywood. The 2-foot by 6-foot boards will serve as your stiles, top rail, and horizontal and vertical mullions, and the wider board will serve as the bottom rail, which is usually wider than the other horizontal pieces. The plywood will serve as the panels, but you’ll need around five 1-foot by 6-foot boards to make your own panels if you want to stain the door rather than paint it.

No, exterior doors don’t need to be prehung, although choosing a door that is prehung makes the installation process far easier. Installing an exterior door that isn’t prehung requires carefully maneuvering the heavy door into place in your door frame, making sure it’s level and plumb on all sides, and then attaching the hinges so that they’re perfectly level and are affixed to the right part of your frame and door. Prehung exterior doors are far more DIY-friendly.

A slab door is a standalone door without a frame or hardware. A prehung door is a complete set that includes the door, frame, hinges, and sometimes the doorknob and lockset.

In most cases, a prehung door is the better and easier option to install, especially for DIY projects or exterior applications, as they often come pre-weatherproofed. They require fewer tools and less experience to install properly. Although prehung doors are heavier and have a higher upfront cost, the investment is often worthwhile for a complete upgrade that includes a new frame.

A slab door may be a better choice if you are on a tight budget, have a custom-sized wall opening, or only need to replace the door while keeping the existing frame. While the initial cost is lower, you will need to purchase all the hardware separately and do more DIY work to hang it, which may not result in significant time or money savings.