How Much Does Powder Coating Cost? [2025 Data]

This article was created using automation technology and thoroughly fact-checked and edited by an Angi Editor in accordance with our AI policy.

Powder coating cost averages $756, with an average range from $393 to $1,227 for most home projects. Homeowners may pay as little as $180 for small items or up to $2,400 for large, complex jobs. Powder coating is a smart way to protect and beautify metal furniture, appliances, and more. We’ll walk through what drives cost, how to budget, and what to expect whether you coat a single chair or an entire fence.

Powder Coating Cost Factors

Understanding what affects powder coating cost helps you budget and plan for your project. Let's look at the main drivers below.

Project Type

Powder coating is used for many household and outdoor items, from car parts to patio furniture. The type of item you coat has a big impact on cost, which varies by the item’s size, complexity, and whether it's a first-time application or a recoat. For example, small automotive parts or wheels cost less than large gates or fences. New items are less expensive to coat than those needing old paint stripped or rust removed, as extra prep is required. 

Size

The size and surface area of your item are key factors in powder coating cost. Larger or more detailed items take more prep and powder, which increases the price. Most shops charge by the square foot for larger items, and a per-piece rate for smaller ones. For example, coating a single chair costs much less than coating a full patio set. Small projects, like a mailbox or rim, are at the lower end, while large gates or fences are at the high end.

Materials

The base material—such as steel, aluminum, or wrought iron—affects powder coating cost. Some metals require more prep, especially if they’re rusty or previously painted. The type of powder used also matters. Standard powders are less expensive, while specialty powders like metallic or textured finishes cost more.

Labor

Most powder coating is done by specialized shops, contractors, or mobile services. Hiring a local powder coating contractor costs $50 to $150 per hour, but some charge flat fees depending on the project. Labor includes prepping the item, masking, spraying the powder, curing in an oven, and inspecting for quality. Complex shapes or detailed finishes take more time and skill, raising labor costs. Costs can be higher in urban areas or regions with higher demand for powder coating services.

Prep

Prep is a crucial part of powder coating cost. Standard prep includes cleaning, degreasing, and sandblasting to remove rust or old coatings. Depending on how many layers of grime you need to strip from the item, sandblasting costs between $1.50 and $7 per square foot. If your item needs extra work—like extensive rust removal or repairs—expect to pay more. Optional add-ons like masking, taping, or plugging holes for complex items may add to your total costs.

Powder Coating Ongoing Costs

Let’s look at what you can expect after your powder coating is complete.

Maintenance

Routine cleaning and gentle care keep powder coating looking its best. Use mild soap and water—avoid harsh chemicals or abrasive scrubbers. Most homeowners can maintain powder-coated items themselves, but professional cleaning services are available for $25 to $80 per hour. High-wear items might need touch-ups every few years.

Repairs

Chips, scratches, or peeling can happen, especially with heavy use or outdoor exposure. If damage is widespread or corrosion is present, a full recoat may be needed, costing as much as a new job. Weigh repair costs against full reapplication to decide the best route.

DIY Powder Coating vs. Hiring a Pro

DIY powder coating can save on labor but comes with upfront costs for equipment and supplies. A basic DIY kit requires a spray gun, powder, and safety gear. Add in an electric oven (not your kitchen oven), plus prep materials like sandpaper and masks. You’ll also need time and skill to prep, spray, and cure your item safely. DIY is practical for small, simple items and for those with experience.

DIY risks include poor adhesion, uneven finish, or health hazards from improper handling of powders. Hiring a pro costs more but delivers a durable, even finish and includes all prep and safety steps. For large, complex, or valuable items, hiring a professional is best for quality and durability.

Tips to Reduce Powder Coating Costs

Use these tips to keep your powder coat costs budget-friendly:

• Get multiple quotes from local powder coating shops.

• Bundle multiple items for volume discounts.

• Opt for standard colors or finishes to avoid specialty upcharges.

• Prepare items yourself (cleaning, basic masking) if allowed by the shop.

• Schedule during off-peak times for potential discounts.

• Maintain coated items properly to extend finish life and delay recoating.

How Angi Gets Its Cost Data

Home is the most important place on earth, which is why Angi has helped more than 150 million homeowners transform their houses into homes they adore. To help homeowners with their next project, Angi provides readers with the most accurate cost data and upholds strict editorial standards. We survey real Angi customers about their project costs to develop the pricing data you see, so you can make the best decisions for you and your home. We pair this data with research from reputable sources, including the U.S. Bureau of Labor Statistics, academic journals, market studies, and interviews with industry experts—all to ensure our prices reflect real-world projects. 

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