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Welding questions, answered by experts

Sawing your hot tub into more manageable chunks so it can be lifted easily into a truck takes several hours. Generally, 2.5 hours for smaller hot tubs and around 4 hours for larger ones with the help of one to two people. If money isn't a concern and you want to skip the physical labor, you can hire a pro to get the job done.

Welders use a variety of methods in their trade. Different types of welding are better suited for different purposes and contexts. For example, stick welding is a versatile form suitable for most metals and alloys. The most common types of welding include:

  • Stick welding: $100–$1,000

  • Metal Inert Gas (MIG) welding: $250 and up

  • Tungsten Inert Gas (TIG) welding: $250 and up

  • Gas welding: $150 and up

  • Forge welding: $15–$25 per hour

While a high-speed circular saw will cut through metal, and even cut through multiple sheets at once, the fast-spinning saw blades create a lot of heat. This heat can damage paint and other protective coatings, leading to serious problems like rust over time. The cost to paint a metal roof again to avoid this damage is typically an additional $0.50 to $1 per square foot.

Some welding projects, such as repairing pipes or fences, require travel, whereas others, like furniture repair, do not necessarily require the welder to come to you. Travel and overhead factor into the overall cost of your welding project. Some of the most common welding projects include:

  • Metal furniture repair: $35–$100

  • Pipe repair: $200–$1,000

  • Small gates: $550–$750

  • Fencing: $1,200–$1,800

  • Fabricated sheet metal welding: $750–$2,500

It will likely take an experienced pro less than an hour to install a ground rod, which is another reason why letting them handle the job is such a good idea. Safety concerns aside, it would likely take you much longer to install a ground rod if you decided to take this one as a DIY job.

The Benton, WI homeowners’ guide to welding services

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