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There is no way to cut drywall without making dust, but you can reduce the amount of dust and especially the dangerous airborne particles by using manual cutting tools. Using a utility knife to score and snap your drywall will minimize dust production, and a jab saw for cutting cutouts for boxes and fixtures will generate almost no airborne dust. Even if you use these methods, you should still wear a respirator and safety goggles to avoid damage to your lungs and eyes.

Drywall is safe to cut as long as you follow proper procedures, such as wearing personal protective equipment and using the right tools to score and cut the drywall. When cutting new drywall, it can release dust with silica and other compounds that could pose health risks. Leave cutting drywall to the pros, or wear a high-quality respiratory mask, goggles, and other PPE when handling drywall.

Drywall mud should be left to dry for at least 24 hours before sanding, though drying time depends on the thickness of the application, humidity, and room temperature. Thicker layers or projects done in high humidity may require 48 hours or more of drying time. You’ll know the mud is ready when it feels completely dry and appears light in color throughout. Sanding too early can cause smudging or gouges, so patience is key for a smooth, professional-looking finish.

Drywall can be installed directly on ceiling joists. In fact, this method is common in many construction projects. Drywall sheets are attached to the joists using screws, ensuring a secure and stable installation. Before attaching the drywall, it's important to mark the joist locations on the ceiling, allowing for accurate screw placement. Proper spacing between screws and careful taping and mudding of joints are crucial to creating a smooth and flawless ceiling surface. If the joists are in good condition and level, installing drywall directly on them is a practical and efficient approach.