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Yes, Corian® and other solid surface countertops can be cut with standard woodworking tools like a circular saw or a jigsaw, but using the correct blade is crucial for the best results.

The recommended blade is a tungsten carbide-tipped blade, often called a solid-surface planer or triple chip grind blade. This type of blade is hard enough to cut through the material effectively. For a jigsaw, a fine-tooth down-cutting blade should be used.

It is important to note that a diamond blade is not necessary. Diamond blades are designed for harder materials like natural stone, concrete, or brick, and Corian is not a natural stone.

Using blades designed for wood is not recommended as they can cause microfractures that weaken the countertop's edges. While a tungsten carbide blade provides a much cleaner cut, the resulting edge will still be rough and must be sanded and smoothed to prevent microfractures from developing over time.

The angle at which you cut countertops depends on the material, your intended outcome, and the location of the cut. For example, rather than cutting a straight 90-degree angle for internal corners, cut edges at a 45-degree angle to give a clean, professional look. For outside edges, most homeowners want squared-off sides, so 90-degree angles can make the most sense there. Because you want to get angles exactly right to minimize seams and eliminate the need for patching, be sure to measure several times before cutting and use the right equipment to get sharp, accurate angles.

Cutting stone comes with a number of safety hazards. First and foremost, if you’re not comfortable with the equipment required to cut stone, including blades and grinders, you could easily injure yourself. The heavy machinery also poses a risk to your ears if you don’t wear proper ear protection; similarly, you need to wear eye protection to keep debris from irritating your eyes.

However, the biggest risk from cutting stone comes from the stone dust. When breathed in, stone dust can be a huge hazard to your lungs. Always wear a face mask when cutting stone to prevent inhaling stone dust, and thoroughly clean the work area when you are finished.

To avoid injury, we recommend hiring a stone-cutting professional, rather than attempting this job yourself.

Marble countertops cost $3,000 on average, ranging from about $2,000 to $5,000, depending on the type of marble, square footage, location, and whether you use tiles or slabs. Another major cost factor to consider is the grading of the marble, which determines its quality level.

Use this grading system when selecting marble for countertops:

• Grade A: Nearly perfect with subtle veining

• Grade B: Minor flaws such as pits, fissures, or blotches

• Grade C: Minor and major flaws like chipping and cracks requiring repair

• Grade D: Significant damage needing repair, with dark veining and pronounced colors