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Superior Welding & Metal Work, LLC
5.0(
2
)

Serving Zirconia, NC and surrounding areas

In business since 1992

Free estimates

Small jobs welcome

"THERE ARE NOT ENOUGH WORDS TO EXPRESS MY GRATITUDE TO SEAN COFFEY OF SUPERIOR WELDING AND METAL WORKS! HE WENT OVER AND ABOVE TO HELP ME! I BECOME TEARFUL WHEN THINKING ABOUT HIS KINDNESS! HE IS VERY PROFESSIONAL, AND HAS MANY YEARS OF EXPERIENCE! I WOULD RECOMMEND HIM TO EVERYONE FOR EVERYTHING TO DO WITH WELDING... THANKS SEAN!"
Response time4 days
Recommended by100%of homeowners
Avatar for Mr. Welder
Mr. Welder
4.1(
7
)

Serving Zirconia, NC and surrounding areas

In business since 2020

Free estimates

Emergency services offered

"I would recommend Mr. Welder, as they show up on time, are professional, very respectful, and are a great value for the cost. Their welding is very clean, they are great at thinking outside the box, and are a pleasure to have around"
Metal Mantle
Steel Beams
Metal Fabrication
Steel Beams
Metal Railing

+17

Response time7 hrs
Recommended by100%of homeowners
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Welding questions, answered by experts

Professional metal fabricators typically charge around $70 per hour, but the total cost of your project will depend on several factors. The largest cost drivers are the size, complexity, and design of the project, as well as the price and type of metal used. A good way to estimate the total cost is to multiply the cost of raw materials by four; typically, one-quarter of the total goes toward materials and three-quarters toward labor. Your geographic location can also influence costs, as labor and material prices vary by region.

You should not do your own welding unless you have the proper training and experience. Most home electrical systems can only handle MIG welding, which creates weaker bonds than TIG welding and won’t work on certain metals or metal thicknesses. Both welding forms usually require the use of shielding gas, which can be dangerous to store at home. Additionally, welding machines create temperatures of over 3,000 degrees, and the sparks can blind you if you don’t have the proper equipment. As such, it’s usually better to hire a professional welder for your welding projects.

Cutting rectangular ductwork requires careful measurements and the right technique. Use a measuring tape and pencil to mark the cutting lines accurately. Tin snips are excellent for straight cuts on smaller ducts. For more extensive or thicker rectangular ducts, a reciprocating saw with a metal-cutting blade is effective. 

Ensure the duct is well-supported and secure while cutting to prevent wobbling and maintain precision. After cutting, use a metal file to smooth any sharp edges, ensuring safety during installation. 

Cutting round ductwork requires precision and the right tools. A duct cutter, specifically designed for circular ducts, is ideal. First, mark the cutting line on the duct using a measuring tape and pencil. Then, position the duct cutter's blade on the marked line. Apply steady pressure, rotating the cutter around the duct. The sharp blade creates a clean, precise cut. Alternatively, a reciprocating saw with a metal-cutting blade can be used for larger round ducts. Ensure the duct is securely held in place while making the cut to prevent slips and maintain accuracy.

Welding is the process of using extreme heat—and, sometimes, pressure—to attach two pieces of metal. In contrast, metal fabrication is a more involved process that can include welding, sheet metal work, bending, and other forms of metal manipulation. Metal fabrication is a large-scale project that may or may not involve welding, while welding is more often a step in larger fabrication projects.