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If the hearth ends against a wall, you can use a tile cutter as you normally would. However, if the edge of your hearth ends with no surface pressing against it,you may want to look into rounded tiles. These give a smooth edge to your hearth and make sure cut edges aren’t visible. You can also see if the tile you have has pieces that have been glazed or rounded on one edge. You’d then cut the tile and place it normally, with the cut edge facing inward. 

The cost depends on the type of natural stone. High-end stones can cost as much as porcelain, but it depends on the specific material. For example, the cost of flagstone pavers is typically $2 to $6 per square foot, which is much more budget-friendly than porcelain. Outdoor slate tile can cost as much as $35 per square foot, which is about the same as porcelain.

No, you don’t need to remove the old grout before installing new tile over existing tile. In fact, the old grout helps fill in gaps between tiles, creating a more even surface for the new layer. However, it's important to ensure that the grout is clean, solid, and free of cracks or crumbling areas. Damaged grout should be repaired or replaced before proceeding. Cleaning the surface thoroughly and filling any low spots will help the new adhesive bond properly and ensure a smooth, stable installation.

You can, in theory, tile your fireplace hearth with most tiles. However just because you can, doesn’t mean you should. For example, it’s much better to use unglazed tiles because glazed tiles are more resistant to cracking under extreme heat. Porcelain is more heat-resistant than ceramic, but you can still design the hearth as you like by putting the most heat-resistant tiles directly under the fire and, if it matches your style, add more decorative tiles further from the center of the fire.