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Avatar for FiveStar Steel
FiveStar Steel
5.0(
9
)

Serving Saint Charles, IL and surrounding areas

Approved

Super Service Award Winner

In business since 2022

Free estimates

Emergency services offered

"Willie is great, went outside of the original scope of the project to solve a few problems. Sources parts and even fabricated a new post in his shop and returned to install. A railing and fence repair pro. Five Star Steel earned 5 Stars⭐️⭐️⭐️⭐️⭐️"
Additional Photos
Additional Photos
Additional Photos
Additional Photos
Additional Photos

+43

Response time3 days
Recommended by77%of homeowners
Avatar for Weldmasters Fabrication
Weldmasters Fabrication
4.7(
19
)

Serving Saint Charles, IL and surrounding areas

Approved

Super Service Award Winner

In business since 2025

Free estimates

Warranties offered

"Very convenient mobile service I needed an urgent repair on a metal structure, and they came directly to my home. The work was quick, clean, and well done. I'm very grateful for the personalized service and professionalism."
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2
4
3
5

+26

Response time2 days
Avatar for TP Fabrication
TP Fabrication
5.0(
1
)

Serving Saint Charles, IL and surrounding areas

Approved

Free estimates

Small jobs welcome

Offers commercial services

Hello Im Thomas with TP Fabrication. We specialize in high-quality welding, fabrication, and maintenance services for industrial, construction, and farm clients.\nWhether you need custom fabrication, structural welding, or equipment repairs, we deliver durable, precise solutions tailored to your needs.Our services include:\nPrecision welding (MIG, TIG, Stick) Mobile and on-site repair. Custom metal fabrication availability with competitive pricing. With years of experience, we ensure top-notch craftsmanship to keep your operations running smoothly. Let us help with your next project!\nCould we schedule a quick call to discuss your needs?

Dumptruck floor patch
Dumptruck floor patch
Aluminum step repair
Aluminum step repair
Aluminum step repair

+9

13 neighbors recently requested a quote
Avatar for Rhodium Contractors
Rhodium Contractors
4.3(
7
)

Serving Saint Charles, IL and surrounding areas

Approved

In business since 2014

Free estimates

Small jobs welcome

"Moises and his crew did a great job .They were clean, efficient and and knowledgeable when it came time for their input . My Fiancé is very very picky and she could not of been happier with the outcome of both the quality of the work and pricing . A totally awesome experience . In fact we will be having them back later this summer for additional projects"
Response time9 hrs
1 neighbors recently requested a quote
Recommended by50%of homeowners
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Welding questions, answered by experts

Cutting rectangular ductwork requires careful measurements and the right technique. Use a measuring tape and pencil to mark the cutting lines accurately. Tin snips are excellent for straight cuts on smaller ducts. For more extensive or thicker rectangular ducts, a reciprocating saw with a metal-cutting blade is effective. 

Ensure the duct is well-supported and secure while cutting to prevent wobbling and maintain precision. After cutting, use a metal file to smooth any sharp edges, ensuring safety during installation. 

There are a few things you can ask welders before you hire them to get an idea of their experience and ability levels:

  • Are you licensed and certified?

  • How long have you been in the welding business?

  • Do you commonly do the type of welding I need?

  • Do you offer any kind of warranty for your work?

  • Do you charge by the hour or by the project?

  • How long do you expect my welding project to take?

  • What steps do you take to minimize errors in your work?

Professional metal fabricators typically charge around $70 per hour, but the total cost of your project will depend on several factors. The largest cost drivers are the size, complexity, and design of the project, as well as the price and type of metal used. A good way to estimate the total cost is to multiply the cost of raw materials by four; typically, one-quarter of the total goes toward materials and three-quarters toward labor. Your geographic location can also influence costs, as labor and material prices vary by region.

Choosing the right metal fabricator for your project begins with research. Find a reputable fabrication company by searching for reputable contractors in your area, and then reviewing photos of their previous work, customer reviews, and photos of the company’s workshop.

Once you’ve narrowed down the list, contact the companies to ask about the types of metal fabrication projects they specialize and inquire about guarantees and warranties on workmanship. You should also ensure the company uses high-quality material, and ask about the schedule and turnaround time for your proposed project.

The cost to weld aluminum averages about $14 to $22 per pound. The type of metal factors into the overall cost of any welding project due to the cost of the materials and the expertise required to work with it. Some of the most common metals used by welders include:

  • Magnesium alloy: $7–$16 per pound

  • Low-carbon steel: $11–$12 per pound

  • Stainless steel: $13–$15 per pound

  • Copper/brass: $24–$29 per pound

  • Cast iron: $38–$79 per pound

  • Titanium: $60–$85 per pound

The Saint Charles, IL homeowners’ guide to welding services

From average costs to expert advice, get all the answers you need to get your job done.