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Welding questions, answered by experts

Welding is the process of using extreme heat—and, sometimes, pressure—to attach two pieces of metal. In contrast, metal fabrication is a more involved process that can include welding, sheet metal work, bending, and other forms of metal manipulation. Metal fabrication is a large-scale project that may or may not involve welding, while welding is more often a step in larger fabrication projects.

The best thing to cut metal pipe is a durable pipe cutter that is made for metal. You may want to measure the diameter of the pipes before purchasing a pipe cutter to ensure it will be able to cut your metal pipes. Opt for a heavy-duty option to cut through metal like steel or cast iron.

Some welding projects, such as repairing pipes or fences, require travel, whereas others, like furniture repair, do not necessarily require the welder to come to you. Travel and overhead factor into the overall cost of your welding project. Some of the most common welding projects include:

  • Metal furniture repair: $35–$100

  • Pipe repair: $200–$1,000

  • Small gates: $550–$750

  • Fencing: $1,200–$1,800

  • Fabricated sheet metal welding: $750–$2,500

The cost to weld aluminum averages about $14 to $22 per pound. The type of metal factors into the overall cost of any welding project due to the cost of the materials and the expertise required to work with it. Some of the most common metals used by welders include:

  • Magnesium alloy: $7–$16 per pound

  • Low-carbon steel: $11–$12 per pound

  • Stainless steel: $13–$15 per pound

  • Copper/brass: $24–$29 per pound

  • Cast iron: $38–$79 per pound

  • Titanium: $60–$85 per pound

Yes, you can cut up a box spring., but you’ll need to do so in layers. You can clear the fabric and fluff away to reveal the springs before removing them as well.

The Rogers, AR homeowners’ guide to welding services

From average costs to expert advice, get all the answers you need to get your job done.

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