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If the hearth ends against a wall, you can use a tile cutter as you normally would. However, if the edge of your hearth ends with no surface pressing against it,you may want to look into rounded tiles. These give a smooth edge to your hearth and make sure cut edges aren’t visible. You can also see if the tile you have has pieces that have been glazed or rounded on one edge. You’d then cut the tile and place it normally, with the cut edge facing inward. 

You can lay tile directly on a plywood countertop, but if it’s a high-traffic surface in a kitchen, it’s better to add a moisture-resistant base. Plywood is susceptible to moisture, so if dampness seeps through from the surface around the sink or where you prep food, it can cause the plywood to warp, leading to grout damage, cracked tiles, or mold growth under the surface. 

For professional labor and materials, it would cost between $6,000 and $28,000 to install 1,000 square feet of Saltillo tile flooring. If that’s out of your budget, you could consider laying the tiles yourself or choosing a less expensive type of flooring. For example, vinyl flooring costs just $2 to $7 per square foot, so for a 1,000-square-foot space, you’d pay $2,000 to $7,000.

You can, in theory, tile your fireplace hearth with most tiles. However just because you can, doesn’t mean you should. For example, it’s much better to use unglazed tiles because glazed tiles are more resistant to cracking under extreme heat. Porcelain is more heat-resistant than ceramic, but you can still design the hearth as you like by putting the most heat-resistant tiles directly under the fire and, if it matches your style, add more decorative tiles further from the center of the fire.