Get matched with top welders in Addison, VT

Welding is the process of using extreme heat—and, sometimes, pressure—to attach two pieces of metal. In contrast, metal fabrication is a more involved process that can include welding, sheet metal work, bending, and other forms of metal manipulation. Metal fabrication is a large-scale project that may or may not involve welding, while welding is more often a step in larger fabrication projects.

The cost to weld aluminum averages about $14 to $22 per pound. The type of metal factors into the overall cost of any welding project due to the cost of the materials and the expertise required to work with it. Some of the most common metals used by welders include:

• Magnesium alloy: $7–$16 per pound

• Low-carbon steel: $11–$12 per pound

• Stainless steel: $13–$15 per pound

• Copper/brass: $24–$29 per pound

• Cast iron: $38–$79 per pound

• Titanium: $60–$85 per pound

Professional metal fabricators typically charge around $70 per hour, but the total cost of your project will depend on several factors. The largest cost drivers are the size, complexity, and design of the project, as well as the price and type of metal used. A good way to estimate the total cost is to multiply the cost of raw materials by four; typically, one-quarter of the total goes toward materials and three-quarters toward labor. Your geographic location can also influence costs, as labor and material prices vary by region.

Choosing the right metal fabricator for your project begins with research. Find a reputable fabrication company by searching for reputable contractors in your area, and then reviewing photos of their previous work, customer reviews, and photos of the company’s workshop.

Once you’ve narrowed down the list, contact the companies to ask about the types of metal fabrication projects they specialize and inquire about guarantees and warranties on workmanship. You should also ensure the company uses high-quality material, and ask about the schedule and turnaround time for your proposed project.