Get matched with top woodworkers in Madison, SD

Yes, Corian® and other solid surface materials can be cut with standard woodworking tools, such as a circular saw or a jigsaw. However, it is crucial to use the correct type of blade to avoid damaging the material.

For a circular saw, a tungsten carbide-tipped blade is required; a triple chip grind blade is highly recommended. For a jigsaw, you should use a fine-tooth down-cutting blade. Do not use blades designed for cutting wood, as they can cause microfractures that weaken the edges of the countertop. A diamond blade is also unnecessary, as those are designed for harder materials like natural stone, which Corian is not.

After cutting, the edge will be rough. It is essential to sand and smooth the cut edge to prevent microfractures, which can eventually compromise the integrity of the countertop.

There are two ways you can cut trim for doorways: with a miter saw or a table saw. Mitered joints need a 45-degree angle. If you’re unfamiliar with a miter saw, you might want to consider buying extra trim pieces or choosing butted joints instead. One wrong cut, and you’ll need to power up the saw again with a new piece. 

Butted joints—also called shaker style—don’t need a 45-degree angle. Instead, your side pieces attach perpendicularly to the header trim and only require a straight cut.

No, you do not usually tip a carpenter for their work. However, if you’ve been very happy with the level of service and quality of work, a 10% to 20% tip would likely be accepted with thanks. If you’re not sure, it can help to discuss the carpenter’s policy or preference for tipping before beginning the project.

You should avoid drilling or cutting into load-bearing beams because removing material will weaken it and increase the risk of structural damage or even collapse. If you do need to drill into a load-bearing beam, speak with a structural engineer first to discuss where it’s safest to drill and the width and depth of the bit that’s safe to use.