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Yes, most municipalities have codes that require water heaters to have pans. A pan is necessary when a water heater or hot water storage tank is installed in an area where water leakage could cause damage, such as an attic, second floor, or finished basement. Tankless water heaters are not required to have a pan since there is no storage tank.

If your gas water heater is over 20 years old, it should be replaced. Gas water heaters can last up to 12 years and while they can exceed this expectancy if well-maintained, a heater that's 20 years old would require replacement. The heater is unlikely to run as efficiently as a new model and could be more expensive to do so.

No. Expansion tanks must be installed on the supply side (where heated water flows out) of the boiler. There’s also a list of other requirements for most boilers, including being above the pressure relief valves, being on the inner side of any circulator, and more. Your installation manual should have more information on expansion tank installation requirements and what sort of tank the system is made for.

If you want instant hot water and to reduce water waste while improving convenience, a hot water recirculating system is worth it, especially if you find your hot water heater is not hot enough. These systems can save thousands of gallons of water each year so you don't have to wait for hot water at faucets and showers. The upfront investment can be high, especially for systems requiring additional plumbing, but the long-term savings on water bills and added comfort make them a worthwhile upgrade.