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Avatar for Houston Haus Building Company
Houston Haus Building Company
5.0(
10
)

Serving Decatur, TN and surrounding areas

Approved

In business since 2025

Free estimates

Small jobs welcome

"They were VERY responsive. I had an unusual project that I decided to abort. My decision had NOTHING to do with the contractor. Just a simple change in plans. I plan to keep their info in my contact list for further consideration one day."
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Welding questions, answered by experts

The cost to weld aluminum averages about $14 to $22 per pound. The type of metal factors into the overall cost of any welding project due to the cost of the materials and the expertise required to work with it. Some of the most common metals used by welders include:

  • Magnesium alloy: $7–$16 per pound

  • Low-carbon steel: $11–$12 per pound

  • Stainless steel: $13–$15 per pound

  • Copper/brass: $24–$29 per pound

  • Cast iron: $38–$79 per pound

  • Titanium: $60–$85 per pound

Your typical household tools will not cut a metal pipe. To cut a metal pipe, you’d need more specialized tools like a pipe cutter or circular saw. Do not attempt to use these tools without taking proper safety precautions and wearing safety gear. It’s usually safer to let a pro cut a metal pipe, especially if you’re not confident in your skills with a heavy-duty saw.

Cutting rectangular ductwork requires careful measurements and the right technique. Use a measuring tape and pencil to mark the cutting lines accurately. Tin snips are excellent for straight cuts on smaller ducts. For more extensive or thicker rectangular ducts, a reciprocating saw with a metal-cutting blade is effective. 

Ensure the duct is well-supported and secure while cutting to prevent wobbling and maintain precision. After cutting, use a metal file to smooth any sharp edges, ensuring safety during installation. 

Choosing the right metal fabricator for your project begins with research. Find a reputable fabrication company by searching for reputable contractors in your area, and then reviewing photos of their previous work, customer reviews, and photos of the company’s workshop.

Once you’ve narrowed down the list, contact the companies to ask about the types of metal fabrication projects they specialize and inquire about guarantees and warranties on workmanship. You should also ensure the company uses high-quality material, and ask about the schedule and turnaround time for your proposed project.

The average cost for a welding project is about $300, with typical costs ranging from $125 to $490. However, prices can be as low as $125 for very small jobs or exceed $1,200 for large or complex projects. Welders typically charge an hourly rate between $65 and $150, depending on their experience, and many charge a minimum fee to cover overhead and travel expenses. The total cost is influenced by several factors, including labor, the cost of materials like metal rods and shielding gas, the type of metal being welded, the project's size and complexity, and your geographic location. For a precise quote, it's best to ask a local welder for an estimate based on your specific project.

The Decatur, TN homeowners’ guide to welding services

From average costs to expert advice, get all the answers you need to get your job done.