It was a long journey, that took from May until December to finish.
Our house has concrete shingles and neither my wife nor I really like the look of solar panels on the roof. We do have some yard space, but did not want to dedicate any of it to a bunch of panels on the ground. Additionally, being in a high fire location, we do not have trees near our house, and shade is non-existent. So, I wanted to have a basic carport installed over the end of the driveway, to provide shade for our vehicles, if they are parked outside, and to provide a structure to install the solar panels.
This was no easy task. I had contacted may, highly recommended, solar companies but none of them wanted the liability of the carport. They could easily install on the roof, or put it on the ground. If I wanted a carport, I would have to have it built, then they would come out and install on it. Sounds fine except Murphy's Law would ensure that when the carport was completed, the structure would not be the right dimensions or something, and the solar panels would still need to go on the roof. I needed a company who was willing to work with a contractor so they could ensure that the structure was built up to code, and was capable of holding 40 panels.
After at least nine months of searching companies, I found Cosmic Solar while doing a search on Angie's List. I reviewed their website and first impression was they were going to be too small to do the work. I had no doubt they could do the solar end, but they were only a family outfit, so if the big companies wouldn't work with a carport, I was sure these guys wouldn't either. Well, Bahram Shadzi does love what he is doing, and a carport was just a small obstacle to overcome. He came out to see what I was interested in, and he did not bring a sales pitch with him. I obviously knew the panels could go on the roof, or the ground, but he had worked with other contractors before, and he would be able to get a carport completed for a reasonable price of around $16k. I had been quoted up to $75k from a few other companies, for a basic carport, the kind you see at all the community colleges and parking lots. This was the middle of May.
Well, the permit process in Poway is not run like a British train. To make matters more difficult, the contractor building the carport, Baja Construction, was going to have to have the inspector on-site when they had to weld, and also at their facility when they welded some parts there. The weeks turned into months and in late September, the City of Poway approved our permit. That allowed Baja Construction to start building the structure. October brought a few minor changes to the plan and everything was in line for a start date of 24 November. Yes, Thanksgiving weekend, and we had to families coming to town for the weekend! There's that Murphy's Law thing again.
The team from Baja Construction did a great job but I don't think the site engineer told them what to expect. You see, we sit on top of solid granite, and the support beams had to be set in a 5' x 10' by 36" deep block if concrete. I now have a lot of stone lying around incase I want to build a stone wall around my yard. The guys came out every day except Thursday and Sunday to Jack Hammer the granite and complete the work. Once the concrete was set, the structure was finished in a day, and the panels took two more. Then we waited for all of the final inspections and were given the go ahead to use the panels on the 19th of December!
None of this would have been possible if Cosmic Solar had not stayed on top of the project. Pey, came out for every important inspection, or project milestone, and was extremely easy to work with. They worked all of the permit processes and coordinated with the sub-contractor, Baja Construction. I did have doubts throughout the project, and many times wished I had "settled" for panels on the roof, but now that it is complete, I am extremely happy that we stayed with the plan. Having the extra coverage over the driveway provides the shade we need, and I watch my power production daily. Even though we are still in the short days of winter (yeah, 90 degrees in February), we on occasion, produce more than we use. Winter is our larger energy months, since the breeze keeps us cool in the summer, so I'm looking forward to zero electrical bills over the year.